An Ultimate Guideline For Buying The Best Welding Helmet

Best Welding Helmet

Choosing the best welding helmet is not easy for everyone because of the availability of different brands and prices in the market. So considering your trouble making the decision, let this buying guide make your next purchase easier. Not only for the professionals but also for welding hobbyists it is a very essential item for welding purpose.

Best Welding Helmet

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A welding helmet is necessary for you protecting face, eyes, and neck of the welder from heat, infrared light,  UV light, sparks and flash burn that can cause extreme damage to the welder.  

As there are many types of welding helmet available in the market and all of them have many different features and some of which are exclusive to them, their pros, cons, and features, it is very confusing for the buyers to decide which welding helmet will be the best suit for their welding type. Hope this Buying Guideline of choosing the best welding helmet will help you buy a good welding helmet to maximum extends. 

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Buying Guideline For Best Welding Helmet

Different Types of Welding Helmet: There are mostly two kinds of welding helmets mostly used on this purpose.

Standard or Passive Welding Helmet

They are known as traditional welding helmets. They are very popular and are used widely from the very beginning. Passive welding helmet offers for 10 shades and users have to wear it in the up position while positioning the electrode, torch or gun.


  • Offers rugged and inexpensive safety protection
  • Specially made of molded plastics, low price, so easily affordable
  • The lens uses ultraviolet and infrared coated dark tinted glass


  • For non-professional welder might be difficult to position the electrode or gun
  • For repeated flipping up and down of helmet might cause neck fatigue

Auto Darkening Welding Helmet

They are the more advanced type of light reactive welding helmets. They are the modern type and quite different from the passive ones. Usually, they have a viewing lens of shade 3 or 4 when it is inactive, allows the welder to see through it.

The time sensors on the welding helmet senses any arc start, in a second the lens darkens to shade 8 to 13 shades according to the type of welding or heat received by the sensors.


  • The welding work can be carried out easily.
  • No need of flipping the helmet repeatedly. Because it allows the user to see through the viewing lens, positioning electrode or the gun properly.
  • Track and numerous welding can be processed easily without any disturbance.


  • Due to advanced technologies and materials, it may seem expensive 
  • The sensors might fail or wear out with time if not handled it very carefully

There are also so many other optional specifications, one should consider-

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Best Welding Helmet


The more is the number of sensors, the better its coverage of out-of-position welds mostly. Generally, the number of sensors range from two for entry-level to four for industrial use welding helmets. But for industrial welding use, it is best to purchase a four sensors welding helmet.


  • Fixed shade: Fixed shade auto-darkening welding helmet is the best choice for those welders who usually deal with the same type of materials with similar thickness. In this case when the arc start is sensed by the sensors, then the lens of the helmet darkens to a fixed shade 10 automatically.  
  • Variable shade: This is perfect for those welders who use different welding processes, different materials and thickness mostly. It is a variable shade lens which has many shade options and varies from shade 8 to 9 shade.  The variable shade lens allows not just the comfortably and properly protect the eyes. It also helps clear view of the puddle while welding.
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Sensitivity Control

Purchase a welding helmet that has an adjustable sensitivity control which allows the welders to adjust the amount of brightness that will trigger the darkening of the lens. This control is very useful for the time when the welding is being done at low amps and the arc is not as bright.

Viewing Size

This is one of the most important considerations in purchasing an auto darkening welding helmet. At first, one must decide from the personal comfort and preference of view size keeping in mind the amount of out-of-position welding. Usually, the ranges of typical view size of welding helmet range from 6 square inches for light duty welding and 9 square inches for industrial use.

Delay Control

It is important because this feature allows the user to set how long the lens needs to remain dark after the artwork is finished. For track welding, this is very helpful to do the work faster. The molten metal emits harmful radiations until the weld gets cooled, in this long delay is very helpful.

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Weight and Battery

Weight is considerable because the heavyweight welding helmet can cause strain to the shoulder of the welder often. For this, lightweight welding helmets are much better. If it is a matter electricity bill, nowadays solar powered welding helmets have come up with a built-in solar panel and nondisposable lithium battery.

Best Welding Helmet

At the Bottom Line

Buying the Best Welding Helmet is difficult because this decision is related to one’s personal choice, need, price and features. So to get all in one, this is not going too easy. Moreover, before buying a product you should know what are the best features of the product, the benefits of it, the disadvantages and limitations of it.

And in this guideline, you will definitely find some tips for choosing the best welding helmet according to your requirements. Choose the Best Welding Helmet is essential for you because while welding it will protect you from harmful radiation, heat, sparks, and burns. So it is highly recommended to you to get the best welding helmet available on your budget.

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